Application
Count Products Automatically
AI-powered piece counting for high-speed lines. Eliminate manual tally errors and labour.
Free POC on Your Counting →The Challenge
Manual counting is labour-intensive, error-prone, and impossible at high line speeds. Tally errors lead to shipment mistakes and customer complaints.
👤
Manual counting is labour-intensive
Operators count every piece moving down the line — slow, boring work that scales poorly.
❌
Tally errors lead to shipment mistakes
Wrong quantities shipped, customer complaints, rework shipments = costly.
⚡
Difficult at high line speeds
Above 50 pcs/min, human counting becomes impossible; batch counts become inaccurate.
📊
No traceability
Manual counts don’t integrate with your ERP; requires manual data entry and is error-prone.
How AI Product Counting Works
100% automated piece counting
📊
AI detects and counts pieces in real-time — handles any product shape or size at production speed
⚡
100-300+ pcs/minute — matches line speed without bottleneck
📈
Tracks batch counts, exports to ERP — real-time data sync with your production system
✓
Eliminates human error — consistent accuracy even during shift changes or distractions
📊
Expected Results
>99.9%
Counting accuracy
€4-8k
Monthly savings (typical)
1 day
Deployment time
Real-World Example
Electronics Components Distributor (Netherlands)
“We were manually tallying tape reels — 500+ per day. Errors happened ~2% of the time, causing customer returns. AI counter runs 24/7 with zero errors and reduced labour by 80%.”
Warehouse Manager, 10,000+ items/day
Test Counting on Your Products
Send us 5-10 sample batches or describe your product. We’ll run a counting test and show you accuracy + ERP integration.
Book Your Free POC →Frequently Asked Questions
Can it count different product sizes?▼
Yes. Can count parts from <1cm to >10cm, any shape. We train the AI on your specific products.
What if products overlap or stack?▼
Our 3D imaging can separate overlapping or stacked items. Complex stacks may need manual verification during POC.
Can it track which batch each count belongs to?▼
Yes. Via barcode, lot code, or tray ID — full traceability for your inventory.
Does it integrate with our WMS/ERP?▼
Yes. Standard integrations available for SAP, Oracle, NetSuite, and custom APIs.
What’s the cost?▼
Counting plan €1,200/mo (basic) or Quality Control €1,800/mo (advanced). Savings typically €4-8k/mo in reduced labour and errors.