Application
Detect Missing O-rings
100% accurate O-ring presence detection at production speed. Catch assembly errors before they ship.
Free POC on Your O-rings →The Challenge
Manual O-ring verification is slow, inconsistent, and expensive. Missing O-rings in the field cause product failures and customer returns.
⏱️
Manual labour bottleneck
Operators must visually inspect every assembly, slowing line throughput and introducing human error.
❌
Inconsistent quality
Operator fatigue and distraction cause missed defects. AQL sampling misses critical failures.
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Field failures & returns
Missing O-rings leak into the field, causing customer returns, warranty claims, and reputation damage.
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High rework costs
Catching failures late means expensive disassembly, rework, and logistics costs.
How AI O-ring Detection Works
100% inline inspection
🎯
Mounted at assembly checkpoint — real-time verification as parts move down the line
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AI detects presence & seating — identifies missing, misaligned, or unseated O-rings
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Zero downtime to line speed — processes at 100+ parts/minute
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Instant alerts — operator notified immediately, line stops for correction
🔍
Expected Results
>99.5%
Detection accuracy
€6-12k
Monthly savings (typical)
1 day
Deployment time
Real-World Example
Medical Device Assembly Plant (Italy)
“We were shipping ~5-8 defective units per week due to missed O-rings. After deploying Logirobotix, zero escapes in 6 months. The ROI paid for the system in month two.”
Manufacturing Director, 500+ assemblies/day
See It Work on Your O-rings
Send us 20 defective samples or high-res photos. We’ll run a free feasibility test and show you real detection rates.
Book Your Free POC →Frequently Asked Questions
How accurate is O-ring detection?▼
Detection accuracy consistently exceeds 99.5% in production environments. The AI distinguishes between present/absent, properly seated/unseated, and correct position/misaligned O-rings. Accuracy improves over time as the model learns your specific assembly and lighting conditions.
Do I need to change my production line?▼
No. The camera mounts at the existing inspection point without disrupting line flow. Integration takes 1-2 hours. Most customers report zero workflow changes.
What if my O-rings are different colours or materials?▼
The AI trains on your specific O-ring type, material, and assembly. Whether your O-rings are black, red, white, silicone, or EPDM, the system learns to detect them reliably. We include this in the free POC.
Can it work at high line speeds?▼
Yes. The system is designed for 100+ parts/minute. For ultra-high speeds (>300/min), we may recommend additional cameras or a faster processing module — we assess this during the free POC.
What’s the cost?▼
The Quality Control plan starts at €1,800/month and includes hardware, AI software, installation, and support. Most customers save €6-12k/month in reduced scrap and rework, achieving payback in month two.