Application
Detect Surface Defects
AI finds scratches, dents, discoloration, and impurities 100% of the time. Catch quality issues inline.
Free POC on Your Products →The Challenge
Visual inspection catches only 70-80% of surface defects. Cosmetic flaws damage brand perception and lead to customer returns.
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Visual inspection misses defects
Surface imperfections (scratches, marks, discoloration) are subjective; operators miss ~15% of defects.
⚖️
Inconsistent quality standards
Operator 1 rejects a part; Operator 2 accepts it — no consistency or repeatability.
🛍️
Cosmetic defects damage brand
Customers notice surface flaws; complaints and returns spike, hurting reputation.
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Manual inspection limits throughput
Can only inspect 50-100 pcs/hour manually; faster than that and errors skyrocket.
How AI Surface Defect Detection Works
100% consistent surface inspection
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High-res imaging captures surface detail — detects scratches >0.5mm, discoloration, paint runs, contamination
✓
AI classifies defects by type and severity — cosmetic vs. functional; customer-visible vs. hidden
⚡
100-500 pcs/hour — scales with your line speed, no bottleneck
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Consistent, repeatable standards — same criteria applied to every unit; zero subjectivity
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Expected Results
>99%
Defect detection rate
€5-10k
Monthly savings (typical)
1 giorno
Deployment time
Real-World Example
Cosmetic Packaging Manufacturer (France)
“We produce plastic bottles and containers; surface scratches are a big issue. Manual inspection caught ~70% of defects. AI system now catches >99%. Customer returns halved; margin improved 8%.”
Operations Lead, 50,000+ units/day
Test Surface Defect Detection on Your Products
Send us 20 sample units (good + defective). We’ll run defect detection and show you the full classification results.
Book Your Free POC →Frequently Asked Questions
What size defects can it detect?▼
Scratches >0.3mm, discoloration >2mm, paint runs, particle contaminants >1mm. Sensitivity adjustable per your standards.
Does lighting matter?▼
Yes. Different surface finishes (matte, gloss, textured) need optimized lighting. We test this during POC to achieve optimal results.
Can it distinguish cosmetic from functional defects?▼
Yes. You define what’s customer-visible vs. hidden; AI classifies accordingly. Automated routing to different quality bins.
What if your product comes in multiple colours?▼
AI trains on all your colours. Can handle 5+ colour variants simultaneously without retraining.
What’s the cost?▼
Quality Control plan €1,800/mo. Savings typically €5-10k/mo in reduced defects, labour, and rework.