AI Assembly Assistant · Poka-Yoke Vision
Error-proofed assembly.
Powered by AI.
Real-time computer vision that watches every assembly step, verifies it against the correct sequence, and alerts the operator instantly when something is wrong — before it becomes a defect.
What is a poka-yoke vision system?
The Japanese mistake-proofing principle, rebuilt around a camera instead of a fixture.
Poka-yoke (“mistake-proofing”) is the manufacturing principle of designing a process so errors are physically prevented or caught immediately — not found later in inspection. Traditionally this means jigs, sensors, or fixtures built for one specific part.
An AI poka-yoke vision system applies the same principle with a camera and software instead of hardware fixtures. It watches manual assembly in real time, recognises components and operator gestures, and flags the moment something deviates from the correct sequence — before the part moves to the next station.
That’s what makes it an AI assembly assistant, not just an inspection camera: it doesn’t only detect defects after the fact, it guides the operator step by step while the work is happening.
Traditional poka-yoke
One fixture per part variant. Expensive to retool, hard to scale across product changes, blind to new defect types.
AI poka-yoke vision system
One camera, software that adapts to new parts and sequences without rebuilding hardware — same principle, applied at line speed.
Key capabilities
Manufacturing AI visual inspection, assembly verification, and traceability — on one platform.
How it works
Five steps from installation to zero-defect assembly — no machine vision expertise required.
Mount the camera
One camera per station. Plug-and-play — no fixed jigs, no rewiring.
Map the sequence
Define the correct parts, orientation, and order for that step.
AI learns the process
The model trains on your components and tolerances — live in a day.
Operator gets guidance
Visual and audio cues confirm each step, or flag a deviation instantly.
Every check is logged
Pass, fail, and correction events recorded for traceability.
Live demo · Real deployment
Every step,
validated in real time.
Real assembly session footage — the AI validates each component placement, tracks operator gestures, and flags errors instantly, before they become defects or rework.
Wherever manual assembly happens
Errors can be eliminated at the point they happen — not caught downstream.
Trusted by manufacturers across Europe
ThyssenKrupp
Vellardi
Getcoo
MTGReady to eliminate assembly errors?
Most lines are live within one day of deciding to go ahead. No upfront CAPEX, no machine vision expertise required on your side.